Dice Textiles
has a wide range of offerings which include fabric knitting, fabric dyeing, fabric finishing, all-over fabric printing, elastic, draw-cord and socks production. The groups textile division was incepted in 2002 with 1 facility and has since grown to become a leader in the region with 7 facilities across Egypt. Approximately 40% of the division’s fabric and elastic capacity is directed towards Dice Apparel with the remaining capacity allocated as end-products towards export and local markets.
Total of
$120m
Investments
Expertise
2002
Established
Spread across
7
Manufacturing facilities
Operating on
1.04M Sq ft
Owned Land
Team Of
2200+
Employees
Producing
90,000 KG
Daily Knitting Capacity
Producing
90,000 KG
Daily Dyeing Capacity
Producing
15,000 KG
Daily Printing Capacity
Producing
95,000 KG
Daily Finishing Capacity
Producing
300,000 Mtrs
Daily Elastic Capacity
Producation Capability
Knitting
Our dedicated knitting department is equipped with 267 Weft Circular
Knitting machines drawing the highest, most-modern standard of
knitting technology available in the industry. We also operate
Auto-stripe machines and Flat Knitting machines in our 10th of
Ramadan facility. Manufacturers of our machinery are world-renowned
brands Santoni, Mayer, Pilotelli, Monarch, Camber, Pai Long and
Vigoni.
Our machinery allows us to produce up to 90,000 KG of fabric per day
giving Dice Textiles the largest capacity of knitted fabric
production in the region. Our fabric collection includes Single
Jersey, French Terrey, Fleece, Pique, Interlock, Body Size, Rib and
more fabrications presenting a wide variety for our customers. Our
technical know-how, strong quality system and plant capabilities
have allowed us to develop trust and decade-lasting relationships
with our main customers.
Dyeing
Our dyeing facilities are among the most reputable in the country
due to the quality systems implemented, the use of latest machinery
and the selective choice of dye stuff and chemicals. Our dye houses
have a combined 68 dyeing production jets that range in capacity
from 250 KG – 1500 KG and 16 sampling jets that range in capacity
from 50KG – 100KG per batch. Our machinery allows us to dye up to
90,000KG per day, covering all the fabric requirements for our
Apparel Division and having an excess capacity of 50,000 KG per day.
All our older machinery has been terminated as we now rely solely on
the newer production jets from Thies and Sclavos that have reduced
liquor ratios from 1:12 to 1:5. This is in-line with the
organizations sustainability strategy to reduce water consumption,
gas consumption and chemical consumption and subsequently our carbon
footprint.
Printing
Dice Textiles printing facility, Nadin Print, is equipped with
strong design and production teams that allow us to execute the most
difficult of prints. Our capabilities are wide as we offer Circular
Rotary, Digital and Sublimation All-Over printing. Rotary Printing
techniques include pigment, glitter, reactive, burn out, discharge,
and disperse.
Manufacturers of our Rotary machines are world-renowned brands
Zimmer, Reggiani and NBK while our Digital printing machine is a
32-head new Regianni machine that can print an unlimited number of
colors. The plant is also equipped with various fabric preparation
and fabric finishing machinery that allow us to meet varying
customer hand-feel and appearance requests. The plant complies with
global quality and process standards and our water treatment unit
ensures that hazardous chemicals are eliminated before water is
released.
Finishing
Our units are equipped with the latest fabric finishing technology
that allow us to exceed global fabric quality standards. Dice
Textiles operates 12 stenters from leading German machinery provider
Monforts and Bruckner. Our stenters range in Chamber size from 5 to
8 chambers and are equipped with all the necessary add-ons. This
gives us an open width finishing capacity of 80,000 KG per day,
after accounting for necessary heat setting procedures for Lyra
fabric production.
Our closed-width finishing capacity is 40,000 KG per day as we
operate 6 compacting machines make Tubetex and Santex and share 11
Santex dryers between closed and open-width finishing. Our
facilities are also equipped with Singing, Slitting, Brushing,
Sueding, Padding, Shearing and Compacting machinery that allow us to
execute any of our customers request with ease.
Elastic
Our state-of-the art elastic factory was incepted in 2018 and has a
monthly production capacity of 8 million meters. The factory is
equipped with allthe latest machinery from world-renowned Swiss
group Jakob-Muller. Machinery includes 18 Jacquard machines
producing elastics up to 65mm in width, 23 crochet machines and 13
woven machines producing elastics up to 70mm in width.
The factory is also equipped with continuous elastic dyeing and
finishing production lines as well as warding machinery. The groups
integration into elastic production played a crucial role in
distinguishing the quality of the products distributed by Dice
Retail through our brand, Dice Underwear.
Drawcord
Our drawcord factory includes 48 circular drawcord machines
producing flat and round knitted drawcords. The factory has a
production capacity of 900,000 meters per month further adding to
the depth of Dice Textiles offerings while supporting the
supply-chain of our Apparel Division.
Socks
Dice Textiles operates a 96-machine socks factory producing 600,000
pairs of crew, anklets and liner socks per month. Machine brands
include Lonati with linking system, San Jackman and Weihuan
machines. The group intends to invest in growing the socks factory
within the coming year enabling it to extend its reach in export
markets.
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